A Super Simple (reusable) Sandwich Sack Tutorial

Or you could just call it a Lunch bag, or a snack sack, a baggie… Gotta come up with something catchy for a title you know!

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At our house we try to use as little throw away stuff as possible. Our recycling bin fills up much faster than the trash can. A while back the city was talking about stopping trash every week and only coming every other week like they currently do with our recycling. Which would be fine with me, if the recycling would be picked up every week!  So if anyone out there can make that happen at my house, I owe ya! Anyway…

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For my son’s lunch I don’t think I’ve ever used disposable packaging in his lunch. My husband has been using those plastic baggies that I hate. He does recycle them a few times before they get thrown away. And he’s starting to move over to my boxes… I use a bunch of plastic boxes. Which sometimes make getting the kiddos lunch into his lunch box a big puzzle. So bags are my answer!

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First you need to gather your materials. I’ve been wanting to make these for ages, but have been hesitant because I couldn’t find the right material to use. You can search for articles about food safe materials all over the place, but I finally decided to go with the Eco-PUL from Diaper Sewing Supplies. The reason is that is solvent-free, environmentally friendly, releases no volatile organics, machine washable and is food safe! Cool.

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So here’s how I made my sacks, or bags, or pouches! First, obviously, you need to cut them down to size. For the sandwich size, I cut a piece 8 inches by 16 inches. I ordered the Diaper Cut Pack to get more colors. So I cut two sandwich sized bags, then divided the rest into smaller snack sized bags. I got about 6 bags per piece of Eco-PUL.

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Secondly, I used a plate to round off the top. Trim.

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With the pieces right sides together, sew around the edge. I used a 1/4 inch seam allowance. And don’t forget to leave a hole! Trim the corners.

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Turn the bag right side out. And then I ironed the seams, but use a low heat and iron on the fabric side, not the PUL side!

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Sew on the Velcro. Yep, had to make a Star Wars bag!

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Topstitch. First topstitch across the top. Next, fold over the bag, start at one corner and top stitch all the way around to the other corner!

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And before you know it, you’ll have a bunch of bags!

My husband and son are already asking for more!

Have you made sandwich bags before??